PISTA BLOG#12 (July 2022):IDENTIFICATION OF FLAMMABLE ZONES OFFSHORE O&G PLATFORMS
ONBOARD OFFSHORE OIL & GAS PLATFORMS
Explosions on board an offshore installation may occur if sufficient flammable liquids, vapors, gases, or even combustible dust start a fire or in some cases suddenly set off a devastating explosion. Such situations may arise in most offshore workplaces such as Platforms, Rigs, FPSO and FSO, Refinery processing units, sampling areas, storages area, etc.
However, every hazardous area is different, and each area may have specific requirements depending on the atmosphere's nature and the elements present there. They are directly dependent on the type of operations being undertaken there. Globally, there have been countless examples over the years, of the disasters caused in explosive atmospheres.
For an explosion to occur, explosive or flammable gases, vapors, mists, or specks of dust need to be present. After the presence has been identified, the level of risk of an explosion is categorized based on:
- The FREQUENCY of the occurrence of an explosive atmosphere and
- The DURATION of the occurrence of an explosive atmosphere.
ZONE 0,
ZONE 1 OR
ZONE 2 (for Gas, Vapour, and Mist Atmospheres)
or
=========================
ZONE 20,
ZONE 21 OR
ZONE 22 (for Combustible Dust Atmospheres.)
LET’S TAKE A CLOSER LOOK AT WHAT DEFINES ZONE 0, ZONE 1 & ZONE 2 HAZARDOUS AREA CLASSIFICATIONS.
There are three necessary components for an explosion to occur;
1. FLAMMABLE SUBSTANCE/ MATERIAL (this needs
to be present in a relatively high quantity to produce an explosive mixture
(e.g. gas, vapors, mists, and dusts).
2. OXYGEN – oxygen is required in high quantities and in combination with the flammable substance to produce an explosive atmosphere.
3. SOURCE OF IGNITION – a spark or high heat must also be present.
- Performing explosion risk assessments before the commencement of work
- Performing hazardous area classification
- Implementing prevention and protection measures against explosions
- Coordinating all worker’s health and safety measures implementation and stating them in the explosion protection document
- Creating and updating explosion protection document
WHAT IS THE SUFFICIENT LEVEL OF SAFETY FOR EQUIPMENT TO BE USED IN SUCH POTENTIALLY EXPLOSIVE ATMOSPHERES?
The level of safety of equipment required is
dependent on the likelihood of flammable gas or flammable dust atmosphere
arising. The demands that need to be put on equipment when operating in such a
place are higher in case the likelihood of a flammable atmosphere being present
are stronger. Should an explosion nevertheless occur which could directly or
indirectly endanger personnel, damage the equipment, and affect the property,
it is crucial to halt
it immediately and/or to limit the range of explosion
flames and explosion pressures to a sufficient level of safety.
Labels: 1stinindia, Combustible dust, Flammable gas, OPITOAPPROVED, opitocentre, PISTA, PISTAPONDY, zone1, zone2, zone3






